New system is finally complete...sixteen months after I started building and rebuilding it:
Main issues were sourcing a video card, getting everything to fit in the case, and managing to balance noise with airflow in a Lian-Li TU150.
This is a stock TU150: https://www.techpowerup.com/review/lian-li-tu150-itx-case/3.html
Unmodified, the rear and bottom fan emplacements are highly restrictive while the bottom also lacks an intake filter. Why Lian-Li couldn't simply cut holes like they did in the front and supply a wire fan grill for the back and clip on filters for the bottom is beyond me...I guess they wanted to save a dollar. So, I (rather sloppily) cut the holes myself. After much trial and error settled on the corrugated mesh filter setup you can see in my last image. I don't like how the arperture of these filters is narrower than the fan diameter, but it's a better noise/air flow combination than the metal grill+magnetic filter combination I was originally going to go with, and far less delicate than omitting a grill entirely and trying to use a large 120x240mm magnetic filter with no support.
Originally I wanted a 3080 FE, but after toying with my brother's sample, I decided I didn't want one for this build even if I could get one, due to issues with memory cooling on them and the impracticality of squeezing a meaningful custom water loop in this system...it could certainly be done, but there would be no way to reach, let alone swap out, most parts without draining and disassembling the loop. So, I was hoping to get an EVGA XC3 as they were the only other strictly two-slot 3080 option. However, after months in a queue with no card, I was willing to consider other options.
About a month and half ago I saw a PowerColor Red Dragon 6800 XT in stock from a reputable etailer, and decided to jump on it. This left me with the choice of losing my bottom intake fans and USB 2.0 ports, or removing the fans and fan shroud from the 6800XT. As you can see, I settled on the latter. The Noctua A12x25 PWMs I'm using (five total...one front intake, two bottom intake, one on the CPU, and one rear exhaust) cool the GPU sufficiently while provided much more intake airflow than the fans on the card would have provided themselves, even if I ducted them to the hole in the bottom of the case. I also replaced all the TIM on the card: liquid metal (some decade old Phobya stuff that I like because it wets better than TG Conductonaut) on the GPU; a layer of urethane based underfill below the GPU substrate and GDDR6 BGA packages; a second layer of same underfill used as conformal coating to protect the areas around the GPU from the liquid metal TIM; and a slightly excessive amount of high-end thermal putty to replace all the stock thermal pads, as well as thermally couple the backplate to the GPU, GDDR6, and VRM. With a moderate undervolt and overclock I have the card doing a stable 2.5GHz+ in demanding apps while running cooler than stock, while cooled with only the case fans.
This whole build was one giant show after another and 2/3rds the parts in it now aren't what I started with, but I'm glad I finally got it working more or less the way I was envisioning a year and a half ago.



Main issues were sourcing a video card, getting everything to fit in the case, and managing to balance noise with airflow in a Lian-Li TU150.
This is a stock TU150: https://www.techpowerup.com/review/lian-li-tu150-itx-case/3.html
Unmodified, the rear and bottom fan emplacements are highly restrictive while the bottom also lacks an intake filter. Why Lian-Li couldn't simply cut holes like they did in the front and supply a wire fan grill for the back and clip on filters for the bottom is beyond me...I guess they wanted to save a dollar. So, I (rather sloppily) cut the holes myself. After much trial and error settled on the corrugated mesh filter setup you can see in my last image. I don't like how the arperture of these filters is narrower than the fan diameter, but it's a better noise/air flow combination than the metal grill+magnetic filter combination I was originally going to go with, and far less delicate than omitting a grill entirely and trying to use a large 120x240mm magnetic filter with no support.
Originally I wanted a 3080 FE, but after toying with my brother's sample, I decided I didn't want one for this build even if I could get one, due to issues with memory cooling on them and the impracticality of squeezing a meaningful custom water loop in this system...it could certainly be done, but there would be no way to reach, let alone swap out, most parts without draining and disassembling the loop. So, I was hoping to get an EVGA XC3 as they were the only other strictly two-slot 3080 option. However, after months in a queue with no card, I was willing to consider other options.
About a month and half ago I saw a PowerColor Red Dragon 6800 XT in stock from a reputable etailer, and decided to jump on it. This left me with the choice of losing my bottom intake fans and USB 2.0 ports, or removing the fans and fan shroud from the 6800XT. As you can see, I settled on the latter. The Noctua A12x25 PWMs I'm using (five total...one front intake, two bottom intake, one on the CPU, and one rear exhaust) cool the GPU sufficiently while provided much more intake airflow than the fans on the card would have provided themselves, even if I ducted them to the hole in the bottom of the case. I also replaced all the TIM on the card: liquid metal (some decade old Phobya stuff that I like because it wets better than TG Conductonaut) on the GPU; a layer of urethane based underfill below the GPU substrate and GDDR6 BGA packages; a second layer of same underfill used as conformal coating to protect the areas around the GPU from the liquid metal TIM; and a slightly excessive amount of high-end thermal putty to replace all the stock thermal pads, as well as thermally couple the backplate to the GPU, GDDR6, and VRM. With a moderate undervolt and overclock I have the card doing a stable 2.5GHz+ in demanding apps while running cooler than stock, while cooled with only the case fans.
This whole build was one giant show after another and 2/3rds the parts in it now aren't what I started with, but I'm glad I finally got it working more or less the way I was envisioning a year and a half ago.