Hardware & Technical Saitek X-56 Sheathing Mod

DISCLAIMER: I'm not trying to start a flame war about the quality of Saitek products, nor am I a Saitek fanboy. I happen to like my X56, but to be truthful, I have only had it for 2 weeks.

DISCLAIMER SECUNDAS: This WILL void your warranty!!! You have been warned!!!

OK, now that that is out of the way...

After watching and reading various reviews of the X56 HOTAS, the consensus seems to be split down the middle. I'm on the like side of the argument, but there was one thing I read that I did not like and decided to fix.

The wiring in the throttle is unprotected, and thus had (in the X55 and X52 stick) the tendancy to break after some time. I wanted to mitigate that, so i came up with this mod.

Start by spending 8 bucks on this: https://www.amazon.com/gp/product/B004UHJCFI/ref=oh_aui_detailpage_o00_s00?ie=UTF8&psc=1

This is the mesh sheathing that you see on higher-end power supply wires. I figured this would be the best way to protect the wiring in the throttle.

15 screws later, this is what I see:

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So, I unplugged the headers for the two wires coming from the circuit board. Following them back, you have to pull off this yellowish glop of adhesive that covers some wire clips. After that it was just a matter of feeding the sheathing over the header and wires, then taping the end by the header with some self-fusing silicone tape (Don't use electrical tape, it can cause issues!) About 10 minutes later, this is what I had:


A little hot glue to replace the yellowish globs on the wire clips:

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(Click here for larger)

And now the wires should be protected from breaking! Make sure you leave enough slack under the throttle for full travel. Just move the throttle back and forth to check that the wires aren't being stretched. I can tell you, after tearing apart my X52 stick several times to fix broken wires, the wiring in the X56 feels MUCH more robust as well as a higher quality and gauge. Hope this helps some X56 owners out there scared about the reviews!!!
 
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Keep an eye on this forum, for that is coming! A friend of mine got an X52 and I plan on doing the same mod to it. The way the X56 joystick is, it would be too diffucult to do the sheathing beacuse of a ferrite core on the wiring, but looking at it, it wont need it, the wiring seems to not move very far at all, it was the throttle that worried me.

On the other hand, the X52 joystick has its wires fed up thru an aluminum conduit that runs thru the center of the stick. The design flaw is the bottom of the conduit is sharp, and the wires rubbing against it over time, cut through. I'll post the X52 mod as soon as my fellow wingman can be without his stick for a day :D
 
Good write up. I have an x52 that is really old that Ive been using. I'm thinking about trying this out. I just bought an x56 but I'm hesitant to void the warranty after spending $250. Would it be better to not void the warranty and do this after the warranty expires? I mean if the wires break under warranty couldn't we just send it in for replacement? If the wires break after warranty could we splice the wires back together? I ended up buying the 3 year extended warranty through amazon for like $16 so I kind of dont want to mess that up. Is there like a sticker or seal that breaks when you open the body up?

Thanks again and great write up!
 
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