In case it helps anyone else, in addition to the
DIY PCB & the
DIY Head Tracker Bundle, I used the following things to build my EDTracker:
http://www.maplin.co.uk/p/antex-25w-soldering-iron-type-xs-pvc-cable-fr12n (maybe not the best, but I already had it)
http://www.maplin.co.uk/p/antex-soldering-iron-stand-st4-fr20w (goes with the above, not essential but helpful to avoid burning your table/etc & avoid starting a fire!)
http://www.maplin.co.uk/p/lead-free-silver-solder-tube-n51aw (lead-free, with silver to make it melt quicker. Lead-free is a very good idea as you may breath-in the solder fumes, and lead is really bad for your brain.)
I tried using the following to help hold the board in place (with the sticking-out pins), but it was NOT very helpful:
http://hobbycomponents.com/index.php/solderless-400-point-breadboard.html
Instead I think something like the following would work MUCH better:
http://www.maplin.co.uk/p/helping-hands-with-magnifier-n30ch
(Just make sure to put something soft between the metal clips & the board - felt would be ideal. And note you can get one much cheaper on Amazon.)
I used the following box:
http://www.maplin.co.uk/p/hammond-m...se-abs-box-1551-series-black-50x35x17mm-n78bq (black)
http://www.maplin.co.uk/p/hammond-m...ose-abs-box-1551-series-grey-50x35x17mm-sc78k (grey)
Beware the box & official EDTracker PCB need modifying, as described in the following guide:
http://www.edtracker.org.uk/index.p...ownload=18:edtracker-maplin-project-box-guide
(if the guide doesn't download then try looking for it on this page:
http://www.edtracker.org.uk/index.php/downloads/category/1-hardware )
I bought myself a much taller (8mm high) button:
http://www.ebay.co.uk/itm/Quality-M...mponents_Supplies_ET&var=&hash=item2a147b03f1
But if you want to use this then you canNOT precisely follow the above guide. At the very least you need to drill a hole for the button BEFORE you try putting the board in the box & cutting a hole for the USB cable. I drilled a 3mm hole (using a 3mm 'spikey' wood drill), and then enlarged it to a 4mm hole (using a normal 4mm drill) once I had checked the 3mm hole lined-up.
Also, I strongly advise cutting the corner out of the official EDTracker board (PCB) before soldering it. Contrary to the guide, I cut a 3mm*4mm hole out of the corner (not 4mm*4mm), as that gave a tighter fit. I used a junior hacksaw, and then (IIRC) filed it down very slightly. As a result, I didn't need to put ANY padding inside the box
Make sure you have some medium-sized sticky labels & a permanent marker, as they were invaluable for marking where I needed to cut & drill the case! And a good craft knife will be VERY helpful for the plastic parts that a junior hacksaw cannot cut. A file is also very handy. As is a good ruler (with 1mm markings).
And as suggested by the guide, I did not cut ANY of the leads. That worked pretty nicely.
Once finished I used some stick-on Velcro to attach the box to my headset.
When handling the PCB (with Arduino/etc boards attached) I took anti-static precautions. An anti-static wrist-strap would be best, but periodically touching a metal radiator or tap would probably be sufficient.
A long (1.8m+) USB cable is also a good idea:
http://www.amazon.co.uk/USB2-0-Plug-Micro-B-Speed-Cable/dp/B003DQWSDK
(of course you may need an even longer cable than that, depending on where your computer is)
While it's probably better to get someone with prior experience of soldering to do it, the following guide might be helpful:
http://www.instructables.com/id/How-to-solder/step4/Soldering-components-onto-a-circuit-board/
If you don't want to cut a corner out of your PCB, and don't mind needing to heavily pad your case, then one of the following slightly larger boxes SHOULD work (untested):
http://www.maplin.co.uk/p/hammond-m...se-abs-box-1551-series-black-60x35x17mm-n79bq (black)
http://www.maplin.co.uk/p/hammond-m...ose-abs-box-1551-series-grey-60x35x17mm-sc79l (grey)
P.S. I personally advise upgrading your DIY Head Tracker Bundle to include the MPU9150, as I suspect it will greatly help with Yaw drift once they add code for the magnetometer (aka compass). But it does increase the bundle cost by £10, and there is no guarantee it will ever provide an advantage, so it's your decision!
P.P.S. Once I am sure no more modifications are required, I plan to put a blob on Araldite over the board's USB socket, to prevent it from coming loose with repeated (un)plugging of the cable. (That is apparently a common problem.)