But consider an Exploration Anaconda for example... If you only fit 5A or 5D thruster unit on it (for super low weight), are you going to notice 50% more heat output? eg: Compared to if you'd put a 6A or 7A unit on?
Or likewise with an Asp runnign lowering thrusters for jump range.
Need to find out the thermal output of a standard 5A vs a 7A I guess in the case of an Anaconda?
you will not gain anything from fitting 7A above 6A - an explonda is already below 50% optimal thruster mass of 6A thrusters.
but yes, basically you would need
a) heat buildup per second of 5D/5A/6D/6A and calculate heat via power usage into it.
b) check, that you don't get below maximum thruster mass via dirty drive tuning with a 5D/5A (depends on loadout ... passenger cabins ... fighter bay...)
c) maximum multiplier of an a-class thruster at 50% thruster mass is 16% ... 6% for d-class thrusters. e.g. going for a class instead of d class is worth a bit more then 10% optimal multiplier of a drive tuning (because reduced optimal thruster mass will reduced speed slightly)...
if this question would have come up during beta, i would have loved to test it!